Cu alloys must be between Grade A and Grade D.
Ferrous metals, Zn and Zn alloys must be between Grade A and Grade C.
Class 2 Nickel Plating Thickness shall be 2-3mils, if left unspecified by the customer.
All steel parts having a hardness of 40 HRC and above and that are machined, ground, cold formed or cold straightened after heat treatment shall be cleaned to remove surface contamination and thermally stress relieved before plating. Temperatures to which parts are heated shall be such that stress relief is obtained while still maintaining hardness of parts. Unless otherwise specified, the following treatment temperatures and times shall be used:
For parts, excluding nitride parts, having a hardness of 55 HRC and above, and for carburized and induction hardened parts, stress relieve at 275 °F ± 25 (135 °C ± 14) for 5 to 10 hours.
For parts having a hardness less than 55 HRC, and for nitride parts, stress relieve at 375 °F ± 25 (191 °C ± 14) for a minimum of 4 hours.
For peened parts: If stress relief temperatures above 375 °F (191 °C) are elected, the stress relieve shall be performed prior to peening or AOTCO must be consulted and shall approve the stress relief temperature.
Embrittlement Relief - Steel parts plated to this specification MUST be subjected to a hydrogen embrittlement relief bake
Surface Finish – unless otherwise specified, either a fully bright, semi-bright, or dull shall be acceptable
Used to protect iron, copper, or zinc alloys against corrosion attack in rural, industrial, or marine atmospheres depending upon the thickness of the nickel deposit. Also typically used as an undercoat for chromium or other precious metals. Class one is also used for decorative purposes.
Class 1 can be plated in the following forms:
Used for wear resistance, abrasion resistance, and corrosion protection of parts. Heavy deposits of Class 2 Plating may be used for buildup of worn or undersized parts, salvage purposes, or protection against corrosive chemical environments.